China High Performance Swcz Series Heavy Duty Cardan Shaft/Drive Shaft manufacturer

Merchandise Description

Who we are&quest
HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO&semiLTD has 15 years heritage.When the general manager Mr.Rony Du graduated from the college,he often concentrated his focus on the research and growth,generation and revenue of the cardan shaft.Mr.Rony Du and his crew started from scratch,from 1 lathe and a quite little order,stage by stage to develop up.He usually stated to his team”We will only do 1 point effectively——to make the perfect cardan shaft”.

HangZhou XIHU (WEST LAKE) DIS. CARDANSHAFT CO.,LTD was founded in 2005.The registered capital is 8 million ,covers an location of 15 acres, has thirty current workers. The company specializing in the creation of SWC, SWP cross universal coupling and drum tooth coupling.The organization with manufacturing unit is situated in the stunning coastline of Tai Lake –Hudai &lparHangZhou Financial Development Zone Hudai Industrial Park).
In purchase to turn into China’s foremost cardan shaft one-quit answer expert supplier .XIHU (WEST LAKE) DIS. CARDANSHAFT unbiased investigation and development of SWC light-weight, medium, limited, heavy Types cardan shaft have achieved the top domestic amount.Goods not only supporting domestic huge and medium-sized consumers, but also exported to the United States, India, Vietnam, Laos, Ukraine, Russia, Germany, Britain and other countries and regions.In the past fifteen many years, the organization has accumulated a wealth of encounter, find out from overseas advanced technological innovation, and to absorb and use the common axis has been enhanced many occasions, so that the structure is maturing, considerably enhanced overall performance.
 
XIHU (WEST LAKE) DIS. perception: “Constant innovation, optimize the framework, perseverance” to produce a higher quality of fantastic cardan shaft maker.We usually adhere to the ISO9001 quality manage system, from the details to begin, standardize the generation method, and to accomplish processing tools “specialization, numerical management” rapid improve in merchandise quality.This Not only received the majority of customers status, but also accessibility to peer recognition. We proceed to strive to pursue: “for buyers to create the best benefit, for the personnel to construct the best system”, will be CZPT to obtain customer and business mutually advantageous CZPT circumstance.

Why choose us&quest
First,pick raw material very carefully
 
 The cross is the main component of cardan shaft,so the selection of content is particularly essential.Raw materials of the cross for gentle Duty Dimensions and Medium Responsibility Dimensions,we choose the 20CrMnTi special gear metal bar from SHAGANG Team.Getting cast in 2500 ton friction push to make certain inside metallurgical construction,inspecting the geometric dimensions of every portion to satisfy the drawing demands,then transfer to machining,the processes of milling, turning, quenching and grinding.
 
The inspector will screen blank yoke head.The porosity, cracks, slag, and so on. do not meet up with the requirements of the casting foundry are all eradicated,then carrying out bodily and chemical examination, to see no matter whether the components satisfy the specifications, unqualified re-elimination.And then transferred to the quenching and tempering warmth treatment method, when once again check the hardness to see if meet the demands, certified to be transferred to the machining process. We management from the supply of the content to make certain the offer of raw supplies qualified fee of ninety nine&percnt.
  
Second,advanced generation tools
 
XIHU (WEST LAKE) DIS. Company released four-axis linkage machining center created in ZheJiang , milling the keyway and flange bolt gap of the flange yoke, The once equipment-shaping assures that the symmetry of the keyway and the situation of the bolt gap are much less than .02mm,which tremendously improves the set up precision of the flange,the 4 axis milling and drilling center holes of the cross are built-in,to make sure that the 4 shaft symmetry and verticality are less than .02mm,the method of the journal cross assembly services daily life can be elevated by 30&percnt, and the speed at a thousand rpm earlier mentioned the cardan shaft running effortlessly and tremendous daily life is critical to the procedure.
 
We use CNC equipment to lathe flange yoke and welded yoke,CNC device can not only guarantee the accuracy of the flange link with the mouth, but also boost the flange floor complete.
 
five meters automated welding machine welding spline sleeve and tube,welded yoke and tube.With the welding CZPT swing mechanism, automated lifting mechanism, adjustment system and welding CZPT cooling method, welding device can comprehend multi ring constant welding, every single coil existing and voltage can be preset, arc starting and stopping manage PLC procedures, trustworthy welding quality, the weld bead is sleek and stunning, to manage the welding process with set techniques, drastically reducing the uncertainty of human in the course of welding, significantly enhance the welding influence.
 
Large speed cardan shaft demands to do dynamic stability examination just before leaving the manufacturing facility.Unbalanced cardan shaft will create excessive centrifugal power at large speed and minimize the service daily life of the bearing&semithe dynamic harmony test can get rid of the uneven distribution of the casting bodyweight and the mass distribution of the total assembly&semiThrough the experiment to achieve the design and style of the essential equilibrium good quality, increase the universal shaft support life.In 2008 the firm introduced 2 higher-precision dynamic stability take a look at bench, the greatest pace can get to 4000 rev &sol min, the stability of G0.8 accuracy, balance bodyweight 2kg–1000kg.
 
In order to make the paint standardization, in 2009 the company bought ten meters of clean paint area , the floor remedy of cardan shaft is far more standardized, paint fastness is more rugged, staff’s operating circumstances improved, exhaust of harmless treatment method.
 

3rd,Professional transportation packaging
 
The packing of the export cardan shaft is all in the exact same way as the plywood picket box, and then it is firmly secured with the iron sheet, so as to steer clear of the damage triggered by the complex predicament in the long-distance transportation. Satisfy the common specifications of plywood packing containers into Europe and other international locations, no make a difference the place can efficiently reach all the country’s ports.

SWCZ Sequence-Weighty-Obligation Styles Cardan shaft

Type C — Quick flanged layout,without having size compensation

Kind D — Lengthy flanged design,with no size compensation

Type E — Flanged shaft design and style,with length compensation

Types

Info and Size of SWCZ Sequence Common Joint Couplings
 

Variety Style
Knowledge
Product
SWCZ
  680
SWCZ
 700
SWCZ
  750
SWCZ
  780
SWCZ
 800
SWCZ
 840
SWCZ
 900
SWCZ
  920
SWCZ
 1000
SWCZ
1050
SWCZ
1100
SWCZ
1200
C L 1540 1600 1840 1920 1920 2120 2280 2280 2380 2480 2500 2720
m&lparkg) 3150 3450 4300 4680 5050 6400 8420 8950 10600 12100 13500 16900
D L 1940 2100 2400 2500 2500 2680 2950 2950 3130 3200 3300 3570
m&lparkg) 3220 3530 4500 5400 5800 7470 9980 10500 12300 14500 15800 19500
E L 3230 3460 3620 4000 4000 4250 4580 4850 4770 4950 5100 5660
LV 250 250 250 250 250 250 three hundred 300 300 300 300 300
m&lparkg) 4880 5400 8000 8450 9070 11800 15900 16500 19900 22000 27500 34800
  Tn&lparN·m) 1640 1750 2250 2500 2670 3100 3800 4050 5200 6500 6900 9000
  Tf&lparN·m) 980 1050 1350 1500 1600 1860 2280 2430 3120 3900 4140 5400
  β&lpar°) fifteen fifteen fifteen fifteen 15 15 15 15 15 15 fifteen fifteen
  D 680 700 750 780 800 840 900 920 1000 1060 1100 1200
  Df 680 seven hundred 750 780 800 840 900 920 1000 1060 1100 1200
  D1 635 635 695 725 745 775 935 855 915 920 1015 1100
  D2&lparH9) 550 570 610 640 660 710 740 760 840 900 920 a thousand
  D3 560 560 620 660 660 660 750 750 790 800 850 900
  Lm 385 four hundred 480 480 480 530 570 570 595 620 625 680
  k 70 70 95 95 ninety five 110 one hundred twenty 120 one hundred thirty 130 a hundred thirty one hundred thirty
  n 24 24 24 24 24 24 24 24 24 20 20 20
  d 26 26 31 31 36 38 38 38 fifty 45 50 fifty eight
  Flange bolt M24 M24 M30 M30 M30 M36 M36 M36 M48 M42 M48 M56

one. Notations: 
L&equalsStandard length, or compressed length for designs with length compensation&semi 
LV&equalsLength compensation&semi 
M&equalsWeight&semi 
Tn&equalsNominal torque&lparYield torque 50&percnt over Tn)&semi 
TF&equalsFatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads&semi 
β&equalsMaximum deflection angle&semi 
MI&equalsweight per 100mm tube
2. Millimeters are used as measurement units except where noted&semi 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
&lparDIN or SAT etc. )
 

US $50-100,000
/ Piece
|
1 Piece

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis

###

Customization:

###

Type Design
Data
Item
SWCZ
  680
SWCZ
 700
SWCZ
  750
SWCZ
  780
SWCZ
 800
SWCZ
 840
SWCZ
 900
SWCZ
  920
SWCZ
 1000
SWCZ
1050
SWCZ
1100
SWCZ
1200
C L 1540 1600 1840 1920 1920 2120 2280 2280 2380 2480 2500 2720
m(kg) 3150 3450 4300 4680 5050 6400 8420 8950 10600 12100 13500 16900
D L 1940 2100 2400 2500 2500 2680 2950 2950 3130 3200 3300 3570
m(kg) 3220 3530 4500 5400 5800 7470 9980 10500 12300 14500 15800 19500
E L 3230 3460 3620 4000 4000 4250 4580 4850 4770 4950 5100 5660
LV 250 250 250 250 250 250 300 300 300 300 300 300
m(kg) 4880 5400 8000 8450 9070 11800 15900 16500 19900 22000 27500 34800
  Tn(N·m) 1640 1750 2250 2500 2670 3100 3800 4050 5200 6500 6900 9000
  Tf(N·m) 980 1050 1350 1500 1600 1860 2280 2430 3120 3900 4140 5400
  β(°) 15 15 15 15 15 15 15 15 15 15 15 15
  D 680 700 750 780 800 840 900 920 1000 1060 1100 1200
  Df 680 700 750 780 800 840 900 920 1000 1060 1100 1200
  D1 635 635 695 725 745 775 935 855 915 920 1015 1100
  D2(H9) 550 570 610 640 660 710 740 760 840 900 920 1000
  D3 560 560 620 660 660 660 750 750 790 800 850 900
  Lm 385 400 480 480 480 530 570 570 595 620 625 680
  k 70 70 95 95 95 110 120 120 130 130 130 130
  n 24 24 24 24 24 24 24 24 24 20 20 20
  d 26 26 31 31 36 38 38 38 50 45 50 58
  Flange bolt M24 M24 M30 M30 M30 M36 M36 M36 M48 M42 M48 M56
US $50-100,000
/ Piece
|
1 Piece

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis

###

Customization:

###

Type Design
Data
Item
SWCZ
  680
SWCZ
 700
SWCZ
  750
SWCZ
  780
SWCZ
 800
SWCZ
 840
SWCZ
 900
SWCZ
  920
SWCZ
 1000
SWCZ
1050
SWCZ
1100
SWCZ
1200
C L 1540 1600 1840 1920 1920 2120 2280 2280 2380 2480 2500 2720
m(kg) 3150 3450 4300 4680 5050 6400 8420 8950 10600 12100 13500 16900
D L 1940 2100 2400 2500 2500 2680 2950 2950 3130 3200 3300 3570
m(kg) 3220 3530 4500 5400 5800 7470 9980 10500 12300 14500 15800 19500
E L 3230 3460 3620 4000 4000 4250 4580 4850 4770 4950 5100 5660
LV 250 250 250 250 250 250 300 300 300 300 300 300
m(kg) 4880 5400 8000 8450 9070 11800 15900 16500 19900 22000 27500 34800
  Tn(N·m) 1640 1750 2250 2500 2670 3100 3800 4050 5200 6500 6900 9000
  Tf(N·m) 980 1050 1350 1500 1600 1860 2280 2430 3120 3900 4140 5400
  β(°) 15 15 15 15 15 15 15 15 15 15 15 15
  D 680 700 750 780 800 840 900 920 1000 1060 1100 1200
  Df 680 700 750 780 800 840 900 920 1000 1060 1100 1200
  D1 635 635 695 725 745 775 935 855 915 920 1015 1100
  D2(H9) 550 570 610 640 660 710 740 760 840 900 920 1000
  D3 560 560 620 660 660 660 750 750 790 800 850 900
  Lm 385 400 480 480 480 530 570 570 595 620 625 680
  k 70 70 95 95 95 110 120 120 130 130 130 130
  n 24 24 24 24 24 24 24 24 24 20 20 20
  d 26 26 31 31 36 38 38 38 50 45 50 58
  Flange bolt M24 M24 M30 M30 M30 M36 M36 M36 M48 M42 M48 M56

Different parts of the drive shaft

The driveshaft is the flexible rod that transmits torque between the transmission and the differential. The term drive shaft may also refer to a cardan shaft, a transmission shaft or a propeller shaft. Parts of the drive shaft are varied and include:
The driveshaft is a flexible rod that transmits torque from the transmission to the differential

When the driveshaft in your car starts to fail, you should seek professional help as soon as possible to fix the problem. A damaged driveshaft can often be heard. This noise sounds like “tak tak” and is usually more pronounced during sharp turns. However, if you can’t hear the noise while driving, you can check the condition of the car yourself.
The drive shaft is an important part of the automobile transmission system. It transfers torque from the transmission to the differential, which then transfers it to the wheels. The system is complex, but still critical to the proper functioning of the car. It is the flexible rod that connects all other parts of the drivetrain. The driveshaft is the most important part of the drivetrain, and understanding its function will make it easier for you to properly maintain your car.
Driveshafts are used in different vehicles, including front-wheel drive, four-wheel drive, and front-engine rear-wheel drive. Drive shafts are also used in motorcycles, locomotives and ships. Common front-engine, rear-wheel drive vehicle configurations are shown below. The type of tube used depends on the size, speed and strength of the drive shaft.
The output shaft is also supported by the output link, which has two identical supports. The upper part of the drive module supports a large tapered roller bearing, while the opposite flange end is supported by a parallel roller bearing. This ensures that the torque transfer between the differentials is efficient. If you want to learn more about car differentials, read this article.
air-compressor

It is also known as cardan shaft, propeller shaft or drive shaft

A propshaft or propshaft is a mechanical component that transmits rotation or torque from an engine or transmission to the front or rear wheels of a vehicle. Because the axes are not directly connected to each other, it must allow relative motion. Because of its role in propelling the vehicle, it is important to understand the components of the driveshaft. Here are some common types.
Isokinetic Joint: This type of joint guarantees that the output speed is the same as the input speed. To achieve this, it must be mounted back-to-back on a plane that bisects the drive angle. Then mount the two gimbal joints back-to-back and adjust their relative positions so that the velocity changes at one joint are offset by the other joint.
Driveshaft: The driveshaft is the transverse shaft that transmits power to the front wheels. Driveshaft: The driveshaft connects the rear differential to the transmission. The shaft is part of a drive shaft assembly that includes a drive shaft, a slip joint, and a universal joint. This shaft provides rotational torque to the drive shaft.
Dual Cardan Joints: This type of driveshaft uses two cardan joints mounted back-to-back. The center yoke replaces the intermediate shaft. For the duplex universal joint to work properly, the angle between the input shaft and the output shaft must be equal. Once aligned, the two axes will operate as CV joints. An improved version of the dual gimbal is the Thompson coupling, which offers slightly more efficiency at the cost of added complexity.
air-compressor

It transmits torque at different angles between driveline components

A vehicle’s driveline consists of various components that transmit power from the engine to the wheels. This includes axles, propshafts, CV joints and differentials. Together, these components transmit torque at different angles between driveline components. A car’s powertrain can only function properly if all its components work in harmony. Without these components, power from the engine would stop at the transmission, which is not the case with a car.
The CV driveshaft design provides smoother operation at higher operating angles and extends differential and transfer case life. The assembly’s central pivot point intersects the joint angle and transmits smooth rotational power and surface speed through the drivetrain. In some cases, the C.V. “U” connector. Drive shafts are not the best choice because the joint angles of the “U” joints are often substantially unequal and can cause torsional vibration.
Driveshafts also have different names, including driveshafts. A car’s driveshaft transfers torque from the transmission to the differential, which is then distributed to other driveline components. A power take-off (PTO) shaft is similar to a prop shaft. They transmit mechanical power to connected components. They are critical to the performance of any car. If any of these components are damaged, the entire drivetrain will not function properly.
A car’s powertrain can be complex and difficult to maintain. Adding vibration to the drivetrain can cause premature wear and shorten overall life. This driveshaft tip focuses on driveshaft assembly, operation, and maintenance, and how to troubleshoot any problems that may arise. Adding proper solutions to pain points can extend the life of the driveshaft. If you’re in the market for a new or used car, be sure to read this article.

it consists of several parts

“It consists of several parts” is one of seven small prints. This word consists of 10 letters and is one of the hardest words to say. However, it can be explained simply by comparing it to a cow’s kidney. The cocoa bean has several parts, and the inside of the cocoa bean before bursting has distinct lines. This article will discuss the different parts of the cocoa bean and provide a fun way to learn more about the word.
air-compressor

Replacement is expensive

Replacing a car’s driveshaft can be an expensive affair, and it’s not the only part that needs servicing. A damaged drive shaft can also cause other problems. This is why getting estimates from different repair shops is essential. Often, a simple repair is cheaper than replacing the entire unit. Listed below are some tips for saving money when replacing a driveshaft. Listed below are some of the costs associated with repairs:
First, learn how to determine if your vehicle needs a driveshaft replacement. Damaged driveshaft components can cause intermittent or lack of power. Additionally, improperly installed or assembled driveshaft components can cause problems with the daily operation of the car. Whenever you suspect that your car needs a driveshaft repair, seek professional advice. A professional mechanic will have the knowledge and experience needed to properly solve the problem.
Second, know which parts need servicing. Check the u-joint bushing. They should be free of crumbs and not cracked. Also, check the center support bearing. If this part is damaged, the entire drive shaft needs to be replaced. Finally, know which parts to replace. The maintenance cost of the drive shaft is significantly lower than the maintenance cost. Finally, determine if the repaired driveshaft is suitable for your vehicle.
If you suspect your driveshaft needs service, make an appointment with a repair shop as soon as possible. If you are experiencing vibration and rough riding, driveshaft repairs may be the best way to prevent costly repairs in the future. Also, if your car is experiencing unusual noise and vibration, a driveshaft repair may be a quick and easy solution. If you don’t know how to diagnose a problem with your car, you can take it to a mechanic for an appointment and a quote.

China High Performance Swcz Series Heavy Duty Cardan Shaft/Drive Shaft     manufacturer China High Performance Swcz Series Heavy Duty Cardan Shaft/Drive Shaft     manufacturer
editor by czh 2023-01-01